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‘Plant, Not Plastic’: Great American Cotton Plan Revives U.S. Cotton Industry

Great American Cotton Plan Launched By USDA | Image by Canva

U.S. Secretary of Agriculture Brooke Rollins on Thursday launched the Great American Cotton Plan, a new USDA initiative aimed at strengthening American cotton farmers, expanding domestic manufacturing, and increasing exports.

The plan was unveiled alongside Small Business Administration Administrator Kelly and Rep. Juan Ciscomani during an event with local farmers. It promotes natural American-grown fibers over synthetic alternatives as part of broader efforts to “Make America Healthy Again.” Rollins stressed the campaign’s focus is on “real products made by real American farmers.”

The initiative addresses challenges facing the U.S. cotton sector, including a loss of global export leadership. Under the previous administration, the U.S. lost its position as the top cotton exporter to Brazil, according to Rollins. The plan seeks to reverse that trend with measures to protect growers from market volatility, support mills and processors, and promote “Plant, not plastic. America, not Brazil.”


Key Elements and Context

Details released with the launch outline a push to promote natural fibers, expand manufacturing and textile production, increase export opportunities, strengthen support for cotton mills, and shield growers from risks.

U.S. cotton production has faced headwinds. Planted acreage for the 2025/26 season stood at about 9.3 million acres, with harvested area projected near 7.4 million acres and production forecast at roughly 13.2 million bales — among the lower levels in recent years, per USDA.

Texas leads domestic output, accounting for around 40% of U.S. production in recent years, followed by states such as Georgia, Mississippi, and Arkansas.

Globally, the U.S. ranks as the third-largest cotton producer. Brazil has overtaken the U.S. as the top exporter in recent marketing years amid expanded production in that country.


Uses and Economic Role

Cotton remains a cornerstone of U.S. textiles. Approximately 57% of U.S. mill consumption goes into apparel, more than a third into home furnishings, and the rest into industrial products.

Cotton dominates the towel and washcloth market at nearly 100% and holds over 60% of the sheets and pillowcases segment.

Consumers continue to favor cotton for its comfort and quality. Surveys show a strong preference for natural fibers over synthetics in clothing, according to Cotton Incorporated.

The Great American Cotton Plan ties into ongoing administration priorities on domestic production, rural economies, and reducing dependence on foreign synthetics and imports. Implementation details and specific policy tools are expected to follow the launch.

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