Ford Motor Co. is recalling more than 850,000 vehicles in the United States due to a defect in the low-pressure fuel pumps, which could cause the engines to stall.
The recall involves 11 Ford and Lincoln models, including the Ford Expedition (2022), F-150, Mustang, and Lincoln Navigator, model years 2021 and 2022. Other affected models include the 2021-2023 model years Ford Bronco, Explorer, F-250 Super Duty, F-350 Super Duty, F-450 Super Duty, F-550 Super Duty, and Lincoln Aviator.
Owner notification letters from Ford will be sent out beginning July 14.
The NHTSA reported that the issue stems from low-pressure fuel pump failures, which can result in a loss of power, thereby increasing the risk of a crash. The agency received six consumer complaints about power loss linked to pump failure and estimates that 10 percent of the recalled vehicles may be affected. Symptoms of a failing pump include misfiring, rough running, reduced power, or a check engine light, with failures more likely in low fuel conditions or hot weather.
Ford began investigating fuel pump issues in 2022 after a spike in warranty claims, particularly in warm-weather states during summer months. The company identified that a supplier provided pumps that did not meet specifications, increasing the risk of vapor lock. As of five weeks ago, Ford recorded 1,860 warranty claims related to the issue. The automaker is still developing a remedy and has not announced a timeline for repairs.
This recall adds to Ford’s challenges in 2024, as the company has issued more recalls in the first half of this year than it did in all of 2023. On June 16, Ford recalled 534,755 vehicles, including some of its top-selling models. Ford has led the U.S. auto industry in recalls this year, following first-place rankings in 2022 and 2023, and a third-place ranking in 2024.
In a 2024 earnings call, Ford CEO Jim Farley stated that the company spends $4.8 billion annually on recalls, according to the Daily Mail.
The NHTSA advises drivers to monitor their vehicles for signs of engine trouble and maintain adequate fuel levels, especially in hot weather, until a repair is available. For more information, owners can contact Ford or visit the NHTSA website.